The Acaysia Control System
Enterprise-grade edge AI appliance with MPPI optimization, designed for the demands of chemical manufacturing. Drop-in deployment, millisecond failsafe, continuous learning.
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Enterprise-grade edge AI computing in a compact, industrial form factor.
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Built for Operations Technology
Purpose-built for the unique requirements of chemical process control.
Edge Computing
NVIDIA Jetson Orin delivers deterministic, low-latency inference. Complete air-gapping available for sensitive environments.
MPPI Control
Model Predictive Path Integral optimization computes trajectories under constraints while PIDs execute steady-state control.
Operator Dashboard
Transparent interface showing setpoints, constraints, and confidence. Historian replay and one-click rollback included.
Failsafe Design
Automatic reversion to plant PID on any fault. Multi-layer watchdogs and health monitors ensure continuous safe operation.
Continuous Learning
On-premises time-series storage with secure export for retraining. Reactor-specific models with versioned rollback.
Standard Protocols
OPC UA and EtherNet/IP connectivity to plant DCS/PLC systems. Historian hooks for full auditability.
System Architecture
Edge AI-powered control with multi-layer safety and continuous learning capabilities. Detailed specifications available under NDA.
Deployment Journey
From observation to optimization in controlled stages.
Shadow Mode
Install edge unit near PLC and connect via standard protocols. System observes reactor dynamics for 2-4 weeks, learning behavior without touching control. Compare AI predictions against actual PID performance.
Advisory Mode
AI provides optimization recommendations while operators maintain full control. Review predictions, build confidence in the model, and refine safety constraints based on plant-specific requirements.
Closed-Loop Control
Activate autonomous operation within your defined safety envelope. System co-manages control with PID, automatically reverting on any fault or operator request. Full audit trail and event logging maintained.
Continuous Optimization
Models improve with every batch cycle. On-premises retraining with versioned rollback ensures performance improves continuously while maintaining safety guarantees.
See Acaysia in Action
Schedule a personalized demo to see how our intelligent control system can optimize your specific process.
Request a Demo